Contaminant-control integration

Metal detector reject systems

Positive, verified removal of metal-detection failures from packaged-product lines, engineered around the detector, product and site control philosophy.

In brief

A metal detector reject system must remove the correct contaminated pack and keep it securely separated from accepted production. Typical options include a pneumatic pusher, air blast, drop flap, retracting belt or stop-on-detect arrangement, combined where required with reject confirmation, air-pressure monitoring, bin-present sensing and a lockable reject bin.

Application engineering

What should a metal detector reject conveyor include?

The detector output starts the reject sequence, but dependable control also requires accurate pack tracking, a suitable rejection window and a route that prevents the failed item returning to the good-product flow. The system must remain reliable at maximum line speed and minimum product spacing.

For many rigid packaged products, a pneumatic pusher provides positive side rejection. Air blast can suit lighter packs, while a retracting belt or drop flap creates a controlled downward reject path. Stop-on-detect may be considered where automatic rejection is unsuitable or throughput is low.

Oxford Vision Systems can incorporate independent reject confirmation, reject-bin present and full sensors, pneumatic pressure monitoring and a defined alarm or controlled line stop. Stainless-steel construction and cleanable layouts are available for food and beverage environments.

Food-grade metal detector conveyor with automatic reject station
Each reject station is specified around the real product, line and inspection interface.

Key application considerations

  • Pusher, air, flap and retracting-belt options
  • Detector signal and product tracking interface
  • Reject confirmation sensor
  • Low-air and bin-status monitoring
  • Secure lockable reject containment
  • Food-grade stainless-steel construction

Questions customers ask

Answers for planning this reject application.

These are general engineering principles. Your final system is confirmed against the product, line and site requirements.

Ask about your line →
What is the best reject for a metal detector conveyor?+

There is no universal best method. The decision depends on pack mass, stability, speed, spacing, conveyor width, cleaning environment and how securely the failed product must be contained.

Can a reject system be added to an existing metal detector?+

Often, yes. The technical review checks the detector output, available conveyor length, reject-side access, guarding, control signals and the ability to track each product reliably.

Why use a lockable reject bin?+

A lockable bin helps control access to failed products and reduces the risk of a rejected item being accidentally reintroduced to accepted production.

What happens if the reject is not confirmed?+

The controls can raise an alarm, stop the conveyor or apply another agreed fail-safe response based on the site risk assessment and user requirement specification.

Technical review

Specify the reject around your product and risk.

Share the product, line speed, inspection equipment and required fault response for an engineering review.

Start the conversation →