Container-line rejection

Bottle, can and jar reject systems

Controlled rejection for upright bottles, cans and jars—engineered to remove the failed container without destabilising surrounding production.

In brief

Bottle, can and jar reject systems usually use a side pusher, sweep arm or controlled lane diversion. The best method depends on container material, shape, centre of gravity, fill level, line speed and whether the product must remain upright. Guides and a stable transfer into the reject area help prevent jams and contact with accepted containers.

Application engineering

Which reject method works for upright containers?

Rigid containers can look straightforward but behave differently when full, partially filled or empty. Tall bottles may tip, glass jars require controlled contact, and close-packed cans may not provide enough clearance for a conventional pusher cycle. Product testing establishes the reliable operating window.

A pneumatic pusher provides positive side ejection where sufficient pitch and reject-side space are available. Sweep arms and lane diverters can give a longer, gentler movement for unstable or heavier containers. Guide-rail geometry, conveyor friction and reject-table or bin entry are designed with the mechanism.

The station can accept reject decisions from vision inspection, checkweighing, metal detection, X-ray, cap inspection, fill-level checks or code verification. Independent confirmation and controlled reject containment can be added to suit the application risk.

Automatic conveyor reject system for upright bottles cans and jars
Each reject station is specified around the real product, line and inspection interface.

Key application considerations

  • Filled and empty bottle handling
  • Can, jar and rigid-container rejection
  • Pusher, sweep-arm and lane-divert options
  • Upright or controlled-side removal
  • Inspection and line-control integration
  • Reject verification and secure containment

Questions customers ask

Answers for planning this reject application.

These are general engineering principles. Your final system is confirmed against the product, line and site requirements.

Ask about your line →
Can bottles be rejected without falling over?+

Often, yes. Container proportions, guide rails, conveyor surface, contact profile and reject speed are engineered together, then confirmed with representative product testing.

Is the same reject suitable for glass jars and plastic bottles?+

Not automatically. Glass impact risk, container mass, friction and centre of gravity can require different contact surfaces, speeds, guides or reject principles.

Can close-packed cans be rejected individually?+

It may be possible, but pack pitch and available separation are critical. The review considers whether spacing, lane control or a different reject motion is needed to isolate one container.

What inspection systems can trigger a container reject?+

Vision, checkweighing, metal detection, X-ray, cap presence, fill-level, seal and code-verification systems can all provide reject decisions, subject to interface review.

Technical review

Specify the reject around your product and risk.

Share the product, line speed, inspection equipment and required fault response for an engineering review.

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